STAMPING — Blanking & Piercing

Compound Die Stamping

A compound die performs two or more cutting operations in a single press stroke, typically blanking the outline and piercing internal holes at the same time. Because both cuts happen in one hit, concentricity between the profile and the holes is limited only by die precision, and part flatness is preserved.

Stamping die close-up — compound die blanking and piercing in one stroke
Overview

Compound die stamping performs two or more cutting operations in a single press stroke — typically blanking the part outline and piercing internal holes simultaneously. Because both cuts happen in one hit, concentricity between the outside profile and the holes is far better than with sequential operations, and flatness is preserved.

What parts suit a compound die?

Flat parts where the relationship between the outline and internal features is critical: washers, shims, flat brackets, EMI shields, motor laminations and gaskets. If the part needs formed bends, a compound die can blank and pierce it first, but forming happens in a separate operation.

How accurate is a compound die?

Because outline and holes are cut in the same stroke by the same die set, positional accuracy between them is limited only by die manufacturing precision rather than by strip feed error. That is why compound dies are specified when hole-to-edge concentricity matters.

Compound die stamping: where it is used

ParameterCompound die capabilityNote
Operations per strokeTwo or more cutting operationsTypically blanking + piercing
ConcentricityExcellentOutline and holes cut in the same hit
Part flatnessPreservedNo progressive strip distortion
Formed featuresNot in the same strokeBending is a separate operation
Typical partsWashers, shims, shields, laminationsFlat precision parts

Common questions about Compound Die Stamping

Can a compound die make bent parts?

Not in the same stroke. A compound die blanks and pierces; forming needs a separate die station or operation. For parts that need both, we blank and pierce on the compound die and then form on a press brake or a dedicated forming die, sequencing the two for the lowest total cost.

Is compound die stamping faster than progressive die stamping?

Per finished part, a compound die is slower because it makes one part per stroke from an already-prepared blank rather than continuously feeding a strip. It is chosen for accuracy on flat parts, not for speed. Where volume is very high and tolerances allow, progressive is faster.

What material thickness can a compound die cut?

Compound dies handle the same range as our other cutting tooling, roughly 0.3 mm to 5 mm depending on alloy and feature size. Very thin material needs tighter die clearance to avoid burrs; we set clearance per material and gauge.

Specifications

OperationsTwo or more per stroke
ConcentricityOutline and holes cut together
Part FlatnessPreserved, no strip distortion
Material RangeSteel, stainless, aluminium, copper

Capabilities

Blanking and piercing in one hit
Excellent hole-to-edge concentricity
No progressive strip feed error
Suited to washers, shims and shields

Ready to get started?

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ISO 9001 · Quality Assurance

Checked at every stage

Four-step quality control from raw material to shipment. Precision inspection at every stage. FAI reports provided on request.

WERIX Metal is certified to the ISO 9001 quality management standard.

3,000+ m²
manufacturing space
11+
years
5,000+
clients served
24 h
quote reply
01

Incoming Material

Each batch of raw sheet metal checked for thickness, grade, and surface finish before production begins.

02

In-Process Check

First-article inspection and random sampling at every workstation: laser, bend, weld, stamp.

03

Final Inspection

Dimensions checked against customer drawings. Precision instruments used for tight-tolerance parts.

04

Shipment Audit

Packaging, labeling, and surface protection inspected before dispatch. Each batch traced.

Frequently asked questions

What sheet metal capabilities does WERIX offer?

WERIX runs the full sheet-metal and stamping process chain on our own floor: fiber laser cutting (±0.1mm), CNC bending (±0.5°), TIG/MIG/spot/laser welding, progressive die stamping (±0.01mm), deep drawing and assembly — plus powder coating, anodizing and plating at long-standing licensed partner plants to our specification. Full process list on the capabilities overview.

Does WERIX handle both sheet metal fabrication and metal stamping?

Yes. WERIX is one of few factories offering both sheet metal fabrication (laser cut + bend) and metal stamping (progressive die, transfer die) under one roof with an in-house die workshop.

What tolerances can WERIX achieve?

Laser cutting: ±0.1mm. CNC bending: ±0.5° (±0.1° on new machines). Stamping: ±0.01mm with progressive dies. Welds for food-grade surfaces are produced to AWS D18.1 practice.

Can WERIX produce both a prototype and the production run?

Yes. Prototypes are laser cut and bent with no tooling cost, then the same part moves to turret punching or progressive die stamping once volume justifies the die. One factory, one quality system and one engineering contact cover every stage.

What is the maximum sheet metal size and thickness you can process?

Fiber laser cutting handles sheet up to 5 mm in production and 25 mm at reduced speed; CNC bending supports part lengths up to 3,100 mm on the TOPSEN bed, and holds ±0.1° on parts up to 2,200 mm through the precision cell; turret punching covers sheet up to 6 mm. Tell us the part envelope and we will confirm machine fit.

Do you offer surface finishing and assembly in the same order?

Yes, on one purchase order. Hardware insertion, welding, gasket fitting and functional testing are done in-house; powder coating, anodizing, plating, brushing, sandblasting, silk printing and laser engraving are carried out by long-standing licensed partner plants to our specification and inspected by us. You deal with one supplier instead of five.

Is WERIX ISO 9001 certified?

Yes. WERIX Metal is ISO 9001 certified. The quality management system covers incoming material inspection, in-process control at every workstation, final inspection against your drawing and the shipment audit.

Which welding processes does WERIX offer?

WERIX offers TIG, MIG, spot and laser welding, all performed in-house on the same floor as cutting and bending. Spot and laser welding suit thin-gauge enclosures; TIG gives clean cosmetic seams on visible brackets. See the laser welding and TIG welding process pages for tolerances and typical parts.

Do you build and maintain stamping dies in-house?

Yes. Our in-house die design and die maintenance workshop designs, builds and services progressive, transfer and compound dies, so tooling changes never wait on a third party and the die stays matched to our own presses.

What is the largest sheet size you can laser cut?

Production fiber laser cutting handles sheet up to 5 mm thick and 25 mm at reduced speed, on beds sized for full-size sheet. For thicker plate or longer parts, CNC punching and press-brake bending cover the envelope - tell us the part dimensions and we will confirm machine fit on our capabilities overview.

Can WERIX deep draw parts?

Yes. Deep drawing produces seamless cylindrical and box-shaped shells from a flat blank in one progressive sequence, ideal for shielded cans, housings and covers where a welded seam would leak or rust. Send the drawing and we will assess draw ratio and required stations.

When should I choose laser cutting instead of CNC punching?

Use laser cutting for low-volume runs, complex profiles and parts with few repeated features — there is no tooling, so a 1-piece prototype and a 500-piece batch share the same setup. Move to CNC turret punching once the design is stable and the sheet has many identical holes, louvers, tabs or forms, because the punch hits far faster per feature at volume. The crossover is usually in the low thousands of pieces; see our laser vs punch guide for the full decision matrix.

What is the difference between laser cutting and CNC punching?

Laser cutting is a non-contact beam that cuts any 2D profile with no tooling and a 0.1 mm edge; CNC turret punching strikes shaped tools into the sheet, so it is faster for repeated holes and forms but limited to tool geometry. Laser suits prototypes and complex shapes, punching suits repetitive high-volume features. Both feed the same press-brake bending cell, so the part is finished on one floor.

Sheet metal fabrication or CNC machining — which for my bracket?

Choose sheet metal when the part is a thin-walled enclosure, panel, bracket or chassis from 0.3–8.0 mm stock — it is faster and cheaper to cut and bend than to mill a solid block, and far lighter. Choose CNC machining when you need thick sections, tight 3D tolerances or features sheet metal cannot form. Many parts use both: a machined insert in a fabricated housing. Our sheet metal vs CNC guide walks through the cost and tolerance trade-offs.

Laser cutting, CNC punching or stamping — which process for my part?

Start with fiber laser cutting for prototypes and low volumes, complex profiles or few repeated features — no tooling, ±0.1 mm edge. Move to CNC turret punching once the sheet has many identical holes, louvers or forms and the design is stable, because the punch hits far faster per feature. Move to progressive-die stamping above a few thousand parts a year, where ±0.01 mm repeatability and the lowest unit cost justify the die. All three feed the same press-brake cell, so the part is finished on one floor. See the laser vs punch guide for the crossover numbers.